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2021 Furnace ('Phoenix') and Lehr at Quarley - Phoenix Firing One (August 2021)

Projects: 2019 Onwards   Woodshed Build   The Woodpile   IFoG Furnace Removal   Firepit Reconstruction

Furnace Superstructure Build   Phoenix Firing One   Repairs after Firing One   Phoenix Firing Two   Repairs after Firing Two

Phoenix Firing One

The purpose of this firing was to fire the inner wall of the furnace to 1150°C, so the furnace would shrink and the walls would move inwards along the top of the firepit. The inner wall shrank downwards and inwards, but did not move at the base, leading to several cracks in that area. The outer wall also shrank, but not as much as the inner wall, and also not moving at its base. This lack of movement was disappointing as we had tried to build in the possibility of movement using plastic sheeting. The weight of the furnace (about 540kg) was just too much.

On the 17th and 18th August, we undertook an overnight, 25 hour firing, carefully raising the temperature according to pottery-firing principles, and burning 280kg of Chestnut in the process. This controlled firing was to minimise the formation of cracks, and to bring the furnace into a condition of stability for future firings. It partially worked, but the ten-day long second firing further shrank the furnace, producing more cracks and widening the ones that were already present. The effect of the first two firings on the furnace are recorded in the sections dealing with the necessary repairs and the preparation for the following firing.

For this firing, we removed the shelf supports so that the furnace could be fired unhindered by anything inside it.

One graphic result of the shrinkage is seen in the photographs of the thermocouple. It was originally horizontal, but started to move as the temperature rose above 1050°C, ending up about 2" above the bricks it was originally resting on. At this height, the inner wall had shrunk downwards about 1" more than the outer wall, and the thermocouple had pivoted on the hole in the outer wall, causing it to move upwards.

At the end of the firing, we blocked up all of the entrance and exit holes and allowed the furnace to slowly cool overnight.

The graph of the planned firing schedule also shows our attempt to keep to it - not so easy when firing with wood! On the graph, each vertical line represents an addition of 10kg of wood.

Inside the furnace Preparing the furnace for firing The furnace is ready to fire
The larger gathering hole, with its arrangement of collars and stoppers starting the fire
The fire is lit The fire is lit
Inside the furnace (at c.200°C) The furnace at 9pm (at c.250°C)
Steve stoking the furnace at 9pm (at c.250°C) The furnace at 9pm (at c.250°C)
The furnace at 9pm (at c.250°C) The furnace at 9.45pm (at c.350°C)
The shelter at 10pm The shelter at 10pm
The shelter at 10pm The furnace at 3.30am (at c.600°C)
The furnace at 5.30am (at c.775°C) The furnace at 4.30pm (at c.1150°C)
The thermocouple raised up from the bricks The thermocouple raised up from the bricks
The furnace stopped up at 4.35pm (at c.1100°C) The furnace stopped up at 4.35pm (at c.1100°C)
The furnace stopped up at 4.35pm (at c.1100°C) The furnace stopped up at 4.35pm (at c.1100°C)

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