The Glassmakers Home   Gallery   Contact   Events & Projects   Projects: 2019 On   Film & TV   Archive & Links Quarley 2022 Furnace - 'Phoenix'

2022 Furnace ('Phoenix') and Lehr at Quarley - The New Shelter Floor

Projects: 2019 Onwards   Wood Gathering and Processing   Phoenix Firing Three   Repairs after Firing Three   Phoenix Firing Four

Phoenix Firing Five   The New Shelter Floor   The Electric Kiln   Rebuilding the Lehr   Etna Build and Firings   General Photos

Vesuvius Firepit Build   Vesuvius Superstructure Build   Vesuvius Firings   Repairs after Firing Five   Phoenix Firing Six

The New Floor

Our landlady donated ninety-seven 24" x 24" x 2" concrete slabs, and we spent several weeks of the summer installing them in the shelter and extending outside to form a path behind the shelter.

This involved removing about a 3" deep spit of the original floor and levelling it before fitting the slabs, some of which had to be cut using an angle grinder.

The resulting surface has been a vast improvement over the packed earth floor, which was wearing away and producing a large amount of dust, particularly if the weather was windy. The shelter is now virtually dust-free, and the surface is stable and far better to walk on and work with.

Another advantage is that, due to having laid the path with a slight slope away from the shelter, and including a soakaway trench, the rain water no longer floods in. As the slabs for the path have each been laid on five mortar mounds, the water can also drain away under them.

Contrary to our earlier thoughts, we have found that any vessel that happens to find its way onto the floor, tends to bounce and not to break, allowing the vessel to be re-puntied and continued.

Forty-five of the ninety-seven slabs The first three slabs are laid
Seven slabs Ten slabs
Seventeen slabs A temporary surface at the doorway
The third row of slabs completed Lifting one of the concrete slabs originally laid as a firm surface for the stools
Starting work on the other side of the shelter Work is proceeding
Reaching as far as the firepit of Vesuvius Looking across the shelter
Moving around the firepit Looking across to the door
After the removal of the lehr Phoebe tries out the new surface!
Dampening to help firm the soil around Vesuvius The floor around Vesuvius is completed - note the use of Roman tile fragments
The floor around Vesuvius is completed - note the use of Roman tile fragments Filling the gaps with concrete
Starting on the path outside the shelter Starting on the path around the shelter
Plastic covering the slabs to protect them whilst the mortar is setting The first three slabs
Seven slabs Nine slabs - note the mortar levelling mounds
Ten slabs - the drain is covered with the smaller slabs to the right Sixteen slabs laid - the path will be finished in 2023

Home   Gallery   Contact   Events & Projects   Projects: 2019 Onwards   Film & TV   Archive & Links