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2019 IFoG Furnace and Lehr at Stourbridge - Furnace and Lehr Disassembly at Stourbridge

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Site before running of furnace and lehr Site after removal of furnace and lehr


Before Disassembly (Stourbridge)

This series of photos shows the furnace and lehr in their final states on Tuesday morning, just before disassembly.

Also visible is a broken pot. This breakage was our most spectacular one during the week and resulted in a large pool of purple glass on the floor of the furnace firing chamber (see photos near the bottom of the page).

Photographs in this section are © Steve Wagstaff

The cold furnace
The cold furnace The cold furnace
The cold lehr Empty pots in the furnace
The cold furnace The stoke hole
Empty pots in the furnace Gathering holes and empty pots
The broken pot Empty pots in the furnace
The stoke hole One warming hole
A gathering hole The other warming hole

Furnace Disassembly (Stourbridge)

On Tuesday morning - a full week after the first firing, Steve and Mark dismantled both structures and transported them back to Quarley, where they were put into storage. All of the stainless steel support rods had suffered badly; both bending and oxidising, but the main furnace structure had survived well.

Several cracks had appeared in the furnace top section – around the gathering holes where they were weak and this was to be expected. This resulted in one section breaking into three pieces. The stoke hole tunnel also broke, but only into two pieces.

The roof had survived intact, helped by the addition of the ceramic fibre blanket, but all of the furnace sections had to be handled carefully as they had become brittle due to the partial vitrification of the walls and the burning out of the hay.

The surface of the firing chamber had become slightly concave due to raking and ash removal, and the purple glass that had spilled from the broken pot on the last day of firing (see photos above) had formed a large slab about 5cm thick at its thickest point.

Removing the supporting rods Removing the supporting rods
A bent rod! Another bent rod!
Heavily corroded pot supports Heavily corroded pot supports with pots and shelf
General view of furnace Removing the tunnel
The broken tunnel The exposed stoke hole
The cleaned stoke hole showing colour banding caused by heat and a pool of cooled glass from a broken pot The furnace roof
View inside the furnace View inside the furnace
View inside the furnace Removing a tie rod
Removing the first furnace section Removing the second furnace section
Colour banding General view of furnace
Moving the third furnace section The third furnace section
Preparing to move the fourth furnace section The first break
The second break Cross-section across the first break
Both cross-sections The lower half of the furnace
The lower half of the furnace Removing the lower sections
The hot face showing the small cracks Removing the lower sections
Removing the final lower section The cleaned furnace footprint showing the pool of leaked glass
The cleaned furnace footprint showing the pool of leaked glass The cleaned furnace footprint showing the pool of leaked glass
General view of the furnace footprint the section along the pool of glass

Following our experience of working with this furnace, and during its disassembly, several points came to light, which we will address when reassembling it at Quarley. Some of these points are raised on the 'Blowing Glass' section of this page. See this page for a discussion of these points in detail.

Lehr Disassembly (Stourbridge)

The lehr came apart very easily and quickly, and the only real damage was to the end walls, both of which had split in half (this can be seen on one of the photos below).

The firing chamber had been exposed to much less heat than had the furnace walls. This meant that not all of the hay had burnt out and the walls retained much of their original structure and strength.

The lehr just before disassembly
Removing the roof Removing the ceramic fibre gasket
Ceramic fibre removed The firebox and one broken end wall
The lehr footprint The lehr footprint

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