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2022 Furnace ('Phoenix') and Lehr at Quarley - 'Phoenix' Firing Three - Furnace Performance & Lehr

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Vesuvius Firepit Build   Vesuvius Superstructure Build   Vesuvius Firings   Repairs after Firing Five   Phoenix Firing Six

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Furnace Performance and Lehr   Pots, Collars and Breakages   Glassblowing

Furnace Performance

Fuel Use
For the last five days (of the six days set aside for blowing), we ran the furnace up to between 1060°C and 1080°C in the afternoon. Although this helped in some of the glassblowing techniques, it did increase the hourly average of wood use.

To fire the furnace to an average working temperature of 1056°C (actually closer to 1070°C), we used 892.5 kilos (0.8925 tonnes) of wood over six days, at an average rate of 16.05 kilos per hour, or 148.75 kilos for each average 9.29 hour firing day. Although higher than Phoenix Firing Two (14.37 kg/hr at 1024°C), this was to be expected as we were running the furnace at an average temperature of 32°C higher.

The addition of the two upper shelves did not appear to affect the firing. The pots were more stable as they were not balanced on tall pot supports, and the layer of sand did much to contain the spillages of molten glass (but see Pots, Collars and Breakages for photos and a short discussion)

Day One - Steve lighting the furnace (Photo © Fiona Rashleigh)
The fire is alight The fire is alight
Warming up Warming up
Up to glassmelting temperature - before the stoke hole is stopped-down Tending the fire
The stopped-down stoke hole The stopped-down stoke hole
The furnace running at glassblowing temperature A typical amount of ash raked out the next morning (Photo © Fiona Rashleigh)

Lehr Performance

Glass, Glass Attack and the Lehr:

Following the success of closing down the air intakes on the furnace during Firing Two, we tried narrowing the lehr stoke hole to let in less air, but only for the last two days. Although we need more data to give us more accurate figures, the initial indication is that we saved just under one kilo per hour of a mixture of timber, including Opepe. (Fuel use before narrowing: averaging 5.25kg/hr, after narrowing: 4.3kg/hr.)

Narrowing the stoke hole did not result in an appreciable lessening of surface bloom (the cloudy deposit gained whilst the hot glass was in the lehr was still present, and as usual, washed off).

It is worth mentioning that we don't see breakages relating to the temperature of the lehr. We attribute this to not allowing the temperature to drop below 450°C, and to the double, insulating lower shelf which helps to avoid hotspots in the annealing chamber.

Lehr showing stopped-down stoke hole
Lehr showing stopped-down stoke hole Glass in the lehr (Photo © Fiona Rashleigh)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Fiona Rashleigh)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Fiona Rashleigh)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Fiona Rashleigh)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Fiona Rashleigh)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Steve Wagstaff)

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