The Glassmakers Home   Gallery   Contact   Events & Projects   Projects: 2019 On   Film & TV   Archive & Links Quarley 2021 Furnace - 'Phoenix'

2021 Furnace ('Phoenix') and Lehr at Quarley - Furnace Superstructure Build

Projects: 2019 Onwards   Woodshed Build   The Woodpile   IFoG Furnace Removal   Firepit Reconstruction

Furnace Superstructure Build   Phoenix Firing One   Repairs after Firing One   Phoenix Firing Two   Repairs after Firing Two

------------------------------------------------

Building The Lower Walls   Building The Upper Walls   Drying Out The Furnace   Tunnel Height Adjustment

Adjusting the Tunnel Height

After drying out the furnace and following its shrinkage, particularly vertical shrinkage, we were concerned that the tunnel did not provide enough clearance for the fire. We decided to move it upwards by about 1.5" so it was just below the Phoenix plaque.

The first job was to make a better foundation for the tunnel to sit on, which we did by building up the level behind the lower stokehole bricks with tiles and daub.

After marking the new height of the the tunnel on the furnace wall we removed the daub using a hammer and wood chisel, exposing a small portion of ceramic fibre blanket in the process.

We repaired and smoothed over the surface with daub (not photographed) and replaced the tunnel on two 1" layers of ceramic fibre blanket. The weight of the tunnel compressed the fibre so the the tunnel sat at the correct height.

Tile and daub foundation for the the tunnel in place
Tile and daub foundation for the the tunnel in place Tile and daub foundation for the the tunnel in place
Starting to increase the height of the entrance to the furnace Removal of the daub is completed
A view of the new top of the entrance hole - a small portion of ceramic fibre blanket has been exposed A view of the new top of the entrance hole - a small portion of ceramic fibre blanket has been exposed
The tunnel back in position and resting on ceramic fibre The tunnel back in position and resting on ceramic fibre

Home   Gallery   Contact   Events & Projects   Projects: 2019 Onwards   Film & TV   Archive & Links